Moturo carburetor repair kit for Sportsman 500 01-02

Moturo Carburetor Repair Kit for Polaris Sportsman 500 01-02

The Moturo carburetor repair kit for your Polaris Sportsman 500 6X6 01-02 — the wear parts to restore a steady idle. O-rings, float needle valve, and jets, ready for installation.

This repair kit replaces the carburetor wear parts on the Polaris Sportsman 500 6X6 (model years 2001 to 2002, 499 cc). Included are seals, float needle valve, jets, jet needle, and other small components, matched to the original carburetor of your quad.

Typical use case: erratic idle, hard starting, fuel in the overflow, or lean running caused by wear after several seasons. This kit helps you restore your carburetor to optimal performance without a major overhaul.

Replacement takes about an hour using a screwdriver, a set of pliers, and a flat work surface for the small parts.

Repair kit for the Sportsman 500, made by Moturo.

Performance · Material · Specs

• Repair kit for the Sportsman 500 6X6, 499 cc carburetor
• Contains O-rings, float needle valve, jets, jet needle, and other small parts
• Matched to the geometry of the platform's original carburetor

Important notes – please read

Original equipment replacement design, no separate certification (ABE) required. Compare jet bores and needle shape with the product image before installation if your carburetor has already been re-jetted.

Tools & Time Required

• Screwdrivers (Phillips and flathead)
• Pliers set for hose clamps
• About one hour for an experienced mechanic

Scope of Delivery

1 × repair kit with O-rings, float needle valve, jets, jet needle, and small parts. Not included: carburetor housing, tools, cleaning agents.

Frequently Asked Questions

Does this kit also fit the Sportsman 500 from 2003 onwards?
Please compare your quad's carburetor markings with the product image before ordering, as Polaris changed the jetting throughout the model years.

Do I need a technical inspection (TÜV) registration?
No. Original equipment replacement design in OE geometry.

Does the carburetor need to be removed for installation?
Recommended. It is much more precise to replace the jets and float needle valve on a clean work surface.